PRODUCT INNOVATIONS
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Heller Industries - reflow system
New reflow system - user-initiated solutions
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Productronica 2007 Exhibitors for this topic: |
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Heller Industries announces a true breakthrough in Reflow soldering
technology with the new Mark III series. Heller utilizes a partnership
approach with their customers to develop user-initiated solutions for
real world applications. The Mark III system is yet another major
advancement with innovative Technologies including:
- Lead Free Certified Systems — More Lead free product has
been run on Heller machines than any other! Heller has pioneered the
Lead Free Reflow process by working closely with the Japanese
OEM’s and International ODM’s and EMS’s to refine the
Lead Free process. The Mark III system includes features that provide:
- “Spike Zone" design to minimize liquidous time
- Ultra fast cooling rates of 3-5 Deg/Sec to form perfect grain structure
- More heated zones than any other competitor to allow “Profile Sculpting"
- Maintenance
Free Systems —the New Gen 5.2 and 9.2 Flux Removal systems
virtually eliminate flux from the heated tunnel and reduce maintenance
time from hours per month to brief times per quarter. Flux is captured
in jars so it can easily be seen and quickly cleaned. Valuable
production time is “re-captured" due to the huge decrease
in maintenance. Cost savings of $7,000-$12,000 per year can easily be
seen!
- Lowest Cost of Ownership —With Heller’s
new Balanced Flow Heater Module (BFM) technology the cost of running
nitrogen has been reduced by up to 50%! And the LOW KW features have
reduced Electrical consumption by up to 40%! Cost savings on nitrogen
and electricity combined of $15,000 - $18,000 per year have been
realized by our customers!
- Best Return on Investment (ROI)
—total savings of $22,000 - $40,000 per year can be achieved with
the new Mark III system for the fastest ROI in the industry!
- Integrated
Cpk Software- An Industry First ! –provides Oven Cpk values
automatically in real-time for EVERY zone in the oven. A Heller
exclusive—at no charge! Developed in partnership with ECD, this
software gives instant process feedback. Additional features for
virtual profiling of every board, utilizing the ECD OvenWATCH system,
and product trace-ability with bar code reader input are also available.
- Local
Support —with our factories in Shanghai , Korea and the USA
Heller has the strongest global presence but with “local"
support and solid engineers to provide both technical and process
assistance.
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